General construction

Constructing a model railroad layout from scratch is a labor of love that requires careful planning and attention to detail. It all begins with a vision and a blank canvas. In this case, the construction started with a clean slate, an empty room or space waiting to be transformed into a miniature world of railroads and scenery.

The first step in this intricate process was to address the structural elements of the room. The walls required sheetrock to provide a smooth and uniform surface. This served as the canvas on which the entire layout would be painted. The floors were sealed to prepare them for the various materials and structures that would be placed on top of them. Electrical work was essential for powering the layout, ensuring that all the trains and accessories would function seamlessly. Additionally, a suspended ceiling was installed to house the necessary lighting and to give the room a finished appearance.

With the room's infrastructure in place, attention turned to the backdrop. One-eighth-inch hardboard was chosen as the backdrop material and was installed at a height of 40 inches above the floor. This served as the backdrop against which the entire layout would come to life. But before proceeding further, this hardboard backdrop was meticulously hand-painted using artist acrylic paint to represent the majestic Blue Ridge Mountains, adding a touch of realism and setting the scene for the miniature world of trains. Although I was pleased with my first attempt at painting the backdrop, I realized the blue paint was just not the correct shade I was looking for to represent the sky. This forced me to start over and completely repaint the backdrop. All fifty-two feet of it. Next came the mountains. It took a little trial and error to get the hang of painting mountains in the distance. The most distant mountains needed to a very light shade of blue. Several more layers of mountains were added, and the color of the blue was just a bit darker as they got closer to the foreground. Several shades of browns were also added to the mountains as they became closer to the foreground along with simulating tree lines as I came closer to the front of the mountain range. After I was satisfied with the Mountains and tree lines, I turned my attention to the clouds. Never painting clouds before, it took quite a few tries to perfect the technique and master the art of painting clouds.

Now that the backdrop was complete, it was time to focus on the heart of the model railroad layout—the benchwork. The benchwork, which provides the foundation for the track and scenery, was constructed in sections using one-by-four pine boards. An open gridwork construction method was employed, ensuring stability and flexibility in layout design. To reinforce the joints and enhance durability, all joints were meticulously glued and screwed together.

Table legs, made from two-by-four pine boards, were then added to provide support for the benchwork. Importantly, these legs were strategically set back from the front edge of the tables nine inches to prevent accidental kicks from visitors and operators, ensuring the layout's longevity.

With the benchwork complete, the next step was to prepare the surface for the track. Half-inch plywood was laid out, providing a solid base on which the track would be mounted. The track plan was carefully drawn onto the plywood, serving as a guide for the placement of tracks, turnouts, and other railway elements. Once the plan was in place, the plywood was meticulously cut to create space for the track.

To create a realistic and smooth surface for the track, cork was then installed to form a raised roadbed. After the cork was in place, it was carefully sanded to ensure a level and even surface for the track to rest on. The choice of track used was Atlas code 83 flex track, known for its durability and realism.

To secure the track in place and allow for future adjustments, the track was spiked down, ensuring a secure yet flexible track layout. No glue or construction adhesive was used, once ballast was added and glued down, it would hold the track in place. By using this method, it gave me flexibility in case modifications or repairs to the track were needed in the future.

To ensure proper electrical conductivity, track feeder wires were added to the rails approximately every three feet. These feeder wires, made from 22-gauge wire, were essential for delivering power to the trains, enabling them to run smoothly along the tracks.

With the electrical connections in place, I could now add the Digitrax command station and all the necessary components to get the trains up and running. I installed UP5 panels around the facia where I thought they needed to be to allow operators easy access to their trains. Digitrax WyFi was also added in case an operator wanted to use their smart device for untethered control of their train.  It was time now for a crucial phase—testing and running trains. This step was essential to verify that the track was laid correctly and that trains could navigate it without issues. Adjustments were made as needed to ensure smooth operation and prevent future frustrations caused by improperly laid track.

Once satisfied with the track's performance, attention shifted to the next stage of construction—the creation of the scenic landscape. Buildings were carefully laid out on the plywood in their approximate locations, considering factors like scale and realism. These structures added a sense of place and purpose to the layout.

Next came the construction of hills and mountains, which added dimension and character to the scenery. Foam insulation boards were cut and stacked to form the basic shapes of these geographical features. Once the desired shapes were achieved, plaster cloth was applied to the foam board, creating a sturdy and textured surface. To enhance the realism of the landscape, shaper sheets were used to create large hills at both ends of the layout.

Real rocks, as well as plaster molds, were employed to add natural elements to the scenery. These rocks and molds allowed for the creation of rocky outcroppings, cliffs, and other geological features. Various ground foams were used to simulate grass, foliage, and other ground cover, adding depth and color to the landscape.

To complete the scenes, an array of details was meticulously added. Puffball trees provided a touch of greenery, while scratch-built furnace filter trees added variation and realism to the forested areas. Detail parts, such as miniature figures, vehicles, and accessories, were strategically placed to bring the scenes to life, telling a story within the miniature world.

To complete the look and feel of a finished product, all fascia boards were painted black. I like to use dark colors for the facia boards so that it doesn't take away from the main actors (trains and the miniature world in which they travel through). Black curtains were made out of black bed sheets purchased online and attached to the layout using Velcro to complete the finished look of the layout not to mention hiding all the items being stored under the layout.

In summary, the construction of this model railroad layout involved a series of meticulous steps, starting with the creation of a clean and well-prepared space. From there, the foundation of the layout was established with careful attention to the benchwork and track. The scenic elements, including the backdrop, hills, mountains, rocks, and foliage, were crafted with precision and an eye for detail. This careful and methodical approach resulted in a captivating and realistic miniature world of trains, where the joy of model railroading could be experienced and enjoyed to the fullest.

 

Here are a few photos showing different times of construction.

The layout room prior to construction.

Track being laid close to Hudson Coal Mine.

Another view of Hudson Coal Mine prior to the mountain being installed.

Testing the track prior to scenery.

Buildings being laid out to make sure they will fit the area they are to be installed in.

The benchwork for the yard has not been installed in this photo. It connects at the end of the existing table.

Furnace filter trees waiting to be installed.

 

Puff Ball trees being installed.

Adding some background trees and taking photos.

Some added detail on top of the roof makes for an interesting scene.

Scenery is starting to take shape.

Working on a lift out section of the layout.